Our Services

 

Almega represents the combination of experience, skills and dedication. Since 1959 we have specialised in sheet metal forming of steel, stainless steel and aluminium.

Together with our customers, we seek to optimise solutions for manufacturing processes. We think and act proactively, enabling us to deliver individual customer solutions.

We are a certified, reliable partner from consultation to construction. Our expertise includes high quality laser-cutting, bending, brake pressing, welding, mechanical processing, surface treatment and module assembly.

As a small, innovative mechanical metal processing company we are able to deliver contract production parts to numerous sectors. We manufacture complex CNC turned and milled parts in small and medium-sized series.

Our motto is « short delivery dates -high quality rates ».

We also develop, accompany and deliver comprehensive customer-specific solutions. Our aim is to establish and maintain long-term win-win partnerships with customers and suppliers.

  • Consulting
  • Construction
  • Punching
  • Metal Forming
  • Joining/Glueing
  • Welding Technology
  • Surface Technology
  • Assembly / Logistics
  • Lathe
  • Milling
  • CNC Job Order Production

Consulting

Our skilled team work with customers from day one to develop optimal manufacturing solutions – tailored to meet your individual needs and wishes.

Construction

Supporting customers throughout the product development process is important to us. Thanks to our team of development experts and our 3D CAD System (Solid Edge), our professional engineers deliver customer-specific solutions in a variety of contexts.

Laser Cutting

We work with CNC-controlled laser cutting machines, with an operational range of 2 to 4m for diverse metals. Our automated high-rack storage system, with over 350 cassette spaces, delivers the raw material (metal blanks) to the laser machine – an ideal manufacturing process for your products.

Punching

Sheet metal parts requiring large numbers of holes are perforated using CNC-controlled machinery. Our efficient foil stock deburring machine ensures an easy-to-grasp finish.

Metal Forming

Our CNC-controlled mechanical press brake converts 2D sheet metal into shaped products. Between 1 and 250 tons of pressure can be exerted over up to 4 m production length. Our new automated robot bending cell enables us to reduce down-time, improving series production processes.

We form cylindrical and tapered metal and profile parts using a compactor.

Joining/adhesive Technology

In addition to welding techniques, joining technology is an increasingly significant part of security relevant component manufacture.

Adhesive bonding is predominantly used for work on vehicle interiors.

Welding Technology

Welding processes are carried out by qualified, competent welders. We use different gas-shielded welding processes like MAG/MIG/TIG for different construction elements. The quality of our work is monitored by accredited welding supervisors.

We also use bolting and resistance spot welding, particularly for aluminium.

Surface Technology

At Almega we have our own powder spray coating facility (Size: L 5600 x W 2000 x H 1700 mm).

We outsource special parts to longtime, tried and attested partners.

Assembly / Logistics

We assemble and install both small and complex elements. We collaborate with selected partner companies in areas such as electrical engineering and hydraulic or pneumatic systems. Our very own Almega truck makes sure your order reaches you swiftly and on time.

Lathe

Processing diameter for CNC lathe: 100 mm – 450 mm, length: up to 600 mm

Machine data:  Hwacheon Hi-Tech: diameter max. 450 mm, (max. length 600 mm) with power-driven tools.

Milling

Machine data: YCM-XV 1250: 1250x520x540 mm Maho 600 E: 600 x 400 x 400 mm Hurco: BMC 4020 1020 x 510 x 600 mm Reiden BF4: 2000x800x1000 mm

CNC contract production

We produce parts to order for numerous industries. But we can also make prototypes, single pieces or given numbers of small series parts – no problem!

Simply provide us with a sample, sketch or technical drawing and we will set up a production programm using our up-to-date Master-Cam System.

Wrestling with a challenge? We can help you find solutions. Don’t hesitate to contact us today!